Walk into any modern manufacturing facility and you’ll find sophisticated machinery, connected production lines and powerful manufacturing execution Systems (MES) humming in the background. What you won’t find—at least not anymore—are quality management professionals walking through the facility, clipboard and hand, manually collecting and entering data. Yet many manufacturers continue to rely on manual processes, spreadsheets or outdated homegrown systems to manage one of the most essential pillars of their business: quality.
But many quality professionals remain in the ‘if it ain’t broken…’ camp, turning a blind eye to the benefits of automating their quality programs. In fact, according to the most recent ETQ Pulse of Quality in Manufacturing Study 50% of respondents feel that their organization is doing a good job at managing quality initiatives, yet 73% had a product recall in the past five years and 49% said they have had 11-20 safety incidents in a given year. It’s time to start rethinking the strategy.
It's time for quality professionals – from manufacturing firms of all sizes – to jump on the digital bandwagon or risk getting left behind. It’s the engine behind repeat business, regulatory compliance, operational efficiency and brand credibility. And as manufacturing becomes increasingly complex, with changing tariff regulations, global supply chains, stricter compliance rules and faster production cycles, managing quality without a digital infrastructure is no longer feasible.
But where do you get started? An effective electronic quality management system (EQMS) is a good place. It’s an automated solution that helps organizations manage, streamline and improve their quality processes. It centralizes tasks like document control, nonconformance management, training, audits, root cause analysis and corrective and preventative actions (CAPA). It also provides visibility into quality metrics, ensuring compliance with regulations and industry standards.
But implementing an EQMS is not a task to be taken lightly. It requires strategic enterprise-wide acceptance and a careful approach. Consider the following key steps.
Start with an honest assessment. Before evaluating technology or vendors, take a step back. Consider what problems you are trying to solve:
- Are customer complaints frequent?
- Are audits slow or painful?
- Do you struggle with traceability or supplier consistency?
- Are regulatory requirements becoming harder to keep up with?
Clearly defining your objectives helps ensure the EQMS you build—or replace—is intentional, relevant and aligned with real business needs.
Get leadership onboard on the ground floor. An EQMS touches every layer of the organization, from operators on the floor to senior executive working in finance. Because it spans so many workflows, leadership commitment is essential.
Executives should:
- Allocate budget and resources.
- Endorse the value of a unified quality culture.
- Align QMS goals with broader business priorities.
Map your processes before digitizing them. A QMS is only as strong as the processes it supports. Begin by documenting how work actually gets done today—formally or informally.
Consider core steps such as:
- Production stages
- Inspection and testing
- Audit routines
- Supplier quality checks
- Nonconformance and remediation practices
This process mapping helps reveal redundancies, inefficiencies or inconsistencies that your QMS can help improve and automate.
Evaluate QMS options with compatibility in mind. Once you understand your requirements and workflow gaps, begin evaluating systems. A modern QMS should seamlessly integrate with:
- ERP systems
- Manufacturing execution systems (MES)
- Product lifecycle management (PLM) platforms
Equally important are features such as:
- End-to-end CAPA management
- Electronic signatures
- Robust audit trails
- Configurable reporting and visualization
- Scalability for future needs
- Cloud-native deployment for easier maintenance
It’s also important to consider that for smaller manufacturers or organizations without dedicated IT teams, cloud-based tools can dramatically simplify implementation and upkeep.
Choose the right starting point
Think of your QMS as a long-term journey rather than a one-time project. Identify areas that can deliver quick wins while laying a foundation for long-term success.
Examples include:
- Document control
- Employee training
- Supplier quality
- Nonconformance workflows
To that end, it’s important to select an agile solution that enables you to start small, gain traction and expand your EQMS footprint as your organization matures and business needs evolve.
Set people up for success. Technology succeeds only when people embrace it. Training should go beyond functionality—it should reinforce why the QMS matters and how it makes work easier, safer and more efficient.
Many organizations run programs that appoint ‘quality champions,’ and a key criteria for recognition can be those employees that embrace EQMS adoption. It’s also key to provide regular refreshers as the system evolves, new features are added or processes change. Continuous training not only improves adoption but also strengthens your quality culture over time.
Take the fear out of EQMS deployment. A QMS can feel overwhelming—especially for small and mid-sized manufacturers. To simplify the transformation, ETQ offers Reliance Go™, a streamlined, self-service QMS designed to provide fast time to value and an affordable entry point into enterprise-grade quality management.
Reliance Go:
- Includes prebuilt best practices for core quality processes
- Offers simple, licensing-only pricing
- Allows administrators to deploy without heavy IT involvement
- Helps teams automate quickly while establishing a solid QMS foundation
It’s a practical pathway to modernizing your quality operations without the complexity often
In a manufacturing landscape defined by supply chain disruptions, increasing product recalls and tightening regulatory expectations, manufacturers who rely on manual quality management risk falling behind. Digital quality tools help transform quality into a strategic advantage—enabling consistency, efficiency and resilience to whatever manufacturers face next.
Click here for more information on ETQ Reliance Go.